Insacal Batchrig works by connecting the rig to for example a preinstalled flanged pipework on the tank. This can be done using either flanges or Tri-clamps. Water is then pumped into the tank to the specified calibration points and the measurements from the Rig and tank is compared.
Highly Accurate and Stable Calibration
After being connected to the UUT (Unit Under Test) and a power supply the calibration can begin. You start by entering the desired batch size into the batch computer. The batch computer controls a mass flow meter and a control valve. Once you start the calibration, the rig will pump water into the tank through a highly accurate and stable Coriolis mass flow meter. When the set point is reached the control valve will close, ensuring the exact quantity has been added.
The Insacal Batchrig compares the results from the UUT with the Master Meter on the rig. After the calibration is done the data will be shown on the rig’s display.
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How it works – Insacal Batch Rig
Insacal Batch Rig performs batch and quantity calibration by comparing the measured volume or mass from the process installation with a traceable master meter integrated in the rig.
The rig is connected directly to the tank or batch system, typically via pre-installed flanged pipework or using Tri-clamp connections. Water is then pumped into the tank to predefined calibration points, and the measurements from the rig are compared with the readings from the unit under test (UUT).
Automated Batch Calibration Principle
After connecting the Insacal Batch Rig to the UUT and a power supply, the calibration can begin.
The operator enters the desired batch size into the batch computer. The batch computer controls a highly accurate Coriolis mass flow meter and a control valve. Once the calibration is started, the rig pumps water into the tank through the Coriolis meter.
When the specified setpoint is reached, the control valve closes automatically, ensuring that the exact quantity has been added.
Comparison and Result Display
During calibration, the Insacal Batch Rig compares the measurement results from the UUT with the master meter on the rig.
After the calibration sequence is completed, the results are displayed directly on the rig’s interface, providing a clear overview of the calibration outcome.
Process Illustration
Traditional calibration by weights typically requires manual handling and extended setup time. By contrast, the Insacal Batch Rig performs calibration through controlled and automated dosing of water to defined setpoints.
This difference in calibration approach can significantly change how batch calibration is carried out in daily operation, particularly in production environments with multiple tanks.
Read more about operation of the Insacal Batch Rig
billede med tank og vægte påført teksten Calibration by weights took two men 75 minutes and...
Image witch Insacal and text: Using Inscal BAtechrig the calibration-....
Benefits: Save Time
Calibration by weight takes two men 75 minutes and required lifting several hundred kilos onto the tank.
Calibration with Insacal Batch Rig can be performed by one man in less than 15 minuttes.
With a yearly calibration 1-2 times pr. tank - How many tanks have you got?