Accurate flow measurement is essential for maintaining product quality, controlling processes, and ensuring consistent dosing. Legislation and industry standards often require frequent calibration — typically 1–2 times annually.

Flow measurement is one of the most critical parameters in both industrial and regulated environments. Whether the process involves dosing, batching, or controlling continuous production, flowmeters must deliver precise and reliable data. Frequent calibration is therefore required—not only to meet regulatory demands but also to protect product quality and avoid unnecessary consumption of raw materials.

This knowledge section provides insights, best practices, and real-world examples of how to achieve high-quality, efficient, and compliant flow calibration. It also highlights modern on-site and in-line calibration approaches used in production environments

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Knowledge

How to Calibrate Flowmeters - laboratory vs in line

Understand why flowmeters drift and how calibration ensures accuracy, compliance, and consistent quality. Learn about laboratory vs in line calibration.

Common Challenges in Flow Calibration

Learn about common flow calibration challenges, including production downtime, long turnaround times, and risks related to handling, transport, and contamination.

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Case: Insacal Flow Rig at LEO Pharma

A real-world example demonstrating how LEO Pharma improved efficiency, reliability, and compliance using Insacal Flow. The case highlights practical implementation, benefits achievied, and insights from high-colume pharmaceutical production.

Compliance and Flow Calibration

In regulated industries such as pharmaceutical and food production, calibration is closely linked to compliance, documentation, and traceability. This article explains how calibration strategies support traceability, documentation, and confidence in measurement results.

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Why Flow Calibration Matter

Accurate flow measurement is essential for maintaining product quality, ensuring correct dosing, and keeping production processes under control.

Over time, flowmeters drift due to mechanical wear, environmental conditions, and process changes. Even small deviations can lead to incorrect batching, increased waste, production interruptions, and compliance issues in regulated industries.

Regular flow calibration is therefore required not only to meet regulatory standards, but also to protect product quality, process efficiency, and operational reliability.

Related solution

Explore our Insacal Flow solution and learn how in-line calibration can be implemented in production environments

See Insacal Flow

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